Course Content
TX600 – Service Manual
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Introduction (1.0)
00:00
Safety Precautions (2.0)
00:00
Servicing (3.0)
00:00
Inspection Guide (3.1)
00:00
Program Mode Instructions (3.2)
00:00
Lift Tape Condition (3.3)
00:00
Troubleshooting – Hoist Safety Mechanisms (3.4)
00:00
Testing – Hoist Procedure (4.0)
00:00
Testing the Charger (4.1)
00:00
Battery testing (4.2)
00:00
Tools, Equipment and Lubricants Required for Servicing (5.0)
00:00
Decommissioning (6.0)
00:00
Hoist Removal (6.1)
00:00
Hoist Dismantling (6.2)
00:00
Hoist Disposal (6.3)
00:00
Spare Parts List (7.0)
00:00
Troubleshooting (8.0)
00:00
Servicing – Removal and Replacement (9.0)
00:00
External Covers (9.1)
00:00
PCB (9.2)
00:00
Batteries (9.3)
00:00
Traverse Motor – Powered Traverse Hoist Only (9.4)
00:00
Lift Motor (9.5)
00:00
QRS Hook (9.6)
00:00
Bottom Cover (9.7)
00:00
Limit Switch (9.8)
00:00
Hub (9.9)
00:00
Lift Tape (9.10)
00:00
Wheels – Standard (9.11.1)
00:00
Wheels – QRT System (9.11.2)
00:00
Charging Beak – Standard -Track Type 1 (9.12.1)
00:00
Charging Beak – Track Type 2, 3, 4, 5 and Powered Auxiliary (9.12.2)
00:00
QRT System Charging Beak (9.12.3)
00:00
Constant Charge (9.12.4)
00:00
Battery Lead Fuse (9.13)
00:00
Traverse Shaft and Idle Gear – Powered Models Only (9.14)
00:00
Air Grommet (9.15)
00:00
Toggle switch (9.16)
00:00
E-Lower cord (9.17)
00:00
Traverse Idle Gear (9.18)
00:00
Communications Port (9.19)
00:00
TX600 – Training Manual
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TX600 Advanced - Training Manual
01:01:00
TX600 – Commissioning Manual
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Introduction (1.0)
00:00
Safety Precautions (2.0)
00:00
Required Tools and Equipment (2.1)
00:00
Hoist Unboxing (3.0)
00:00
Hoist Installation (4.0)
00:00
Ceiling Track Access (4.1)
00:00
Installing the Charger (4.2)
00:00
Installing Charging Dock Type 1 – Track Type 1 (4.2.1)
00:00
Installing Charging Dock Type 2 – Track Type 2 (4.2.2)
00:00
Installing Charging Dock Type 3 – Track Type 3, 4 and 5 (4.2.3)
00:00
Installing Charging Dock Type 4 (Track Type 1) – QRT Hoist (4.2.4)
00:00
Installing Charging Dock Type 5 (Track Type 3, 4 and 5) – QRT Hoist (4.2.5)
00:00
Installing the Power Supply to Constant Charge – (Track Type 1) (4.2.6)
00:00
Installing the Power Supply to Constant Charge – (Track Type 2) (4.2.7)
00:00
Installing the Power Supply to Constant Charge – (Track Type 3) (4.2.8)
00:00
Installing the Power Supply to Constant Charge – (Track Type 4) (4.2.9)
00:00
Installing the Power Supply to Constant Charge – (Track Type 5) (4.2.10)
00:00
Installing the Hoist (4.3)
00:00
Installing TX Advanced – Powered Traverse & Return to Charge (RTC) (4.3.1)
00:00
Installing TX Advanced – Constant Charge (Powered Traverse and Manual Traverse) (4.3.2)
00:00
4.3.3 Installing TX Advanced – Powered Auxiliary (Powered Traverse and Manual Traverse) (4.3.3)
00:00
Installing TX Advanced – Quick Release Track (QRT) (4.3.4)
00:00
Component Attachment (5.0)
00:00
Attaching the Handset (5.1)
00:00
Attaching the Carry Bar (5.2)
00:00
Hoist Start Up and Function Checks (6.0)
00:00
Turning the Hoist ON and OFF (6.1)
00:00
Operating Controls (6.2)
00:00
Traversing the Hoist along the Track (6.3)
00:00
Charging the Hoist (6.4)
00:00
Accessories (7.0)
00:00
Decommissioning (8.0)
00:00
Hoist Removal (8.1)
00:00
Hoist Dismantling (8.2)
00:00
Hoist Disposal (8.3)
00:00
TX600 – Spare Parts Manual
The TX600 spare parts manual is a comprehensive guide that provides detailed information about the spare parts used in the TX600 machinery. It includes a parts list, descriptions, illustrations. It is a valuable resource for technicians and maintenance personnel to effectively repair and maintain the TX600 equipment.
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Track Types (1.0)
00:00
Spare Parts Summary (2.0)
00:00
Part Code Detail (3.0)
00:00
Test Topic
TX600 (Fixed Motor)
About Lesson

5.0  Tools, Equipment and Lubricants Required for Servicing

When carrying out work on the Mackworth TX Advanced Hoist, you will require the following:

 

Tools Required

2mm Allen Key

2.5mm Allen Key

3mm Allen Key

4mm Ball Ended Allen Key

5mm Allen Key

8mm Spanner

No. 2 Pozi Drive Screwdriver

2mm Slotted Screwdriver

5.5mm Slotted Screwdriver

External Circlip Pliers 3-10mm

Long Nose Pliers

Side Snips

Digital Vernier Caliper

Tape Measure

Second Cut Hand File

Power Drill

8.5mm Drill Piece

 

Equipment Required

Step Ladder

Multi-Meter

Battery Tester

Marker Pen

Cloth

Lint Free Cloth

Service Documentation

Product User Manual

Product Spare Parts Manual

Product Commissioning Manual

Test Weights – 200kg/400lb or 272kg/660lb

Weight Trolley

Lifting Straps x2 (Attach weight to Carry Bar)

Service Stand

Grease Gun

Cable Ties – 100×2.5mm (Part No. 000106) x 4

 

Lubricants and Sundries Required

Morris Grease – k42EP Multi- Purpose Grease

Loctite 222

Loctite 243

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